Originally recorded live from Hedgesville, WV, this episode of the Pedalshift Project includes the (semi-doomed) 2018 fall tour reveal and gear tips for your fall bicycle touring. Plus banter with you… because it was live! Originally podcast September 27, 2018.

On this edition, we preview a short but momentous little overnight adventure on my brand new ebike… we’ll discuss goals and strategies, plus recharge options and… hey, we’re getting back on the C&O again!

ebike

full charged battery

Two panniers and maybe the sleep kit on the handlebars

No food, no stove

Sleep clothes only (no additional clothing)

Rain gear only if rain ends up being possible

extra tools - chain breaker, master link breaker, more

Road route from cabin to Hancock’s city park, then onto one of the closer campsites on the C&O

Returning the second day to Hancock for any additional charge ups necessary and then up the hills back

Approx 40 total miles, maybe a bit more if I ride further out on the trail

Need to keep things close in case we have something happen that requires a vehicle rescue

May be a short ride but it has a lot of climbing, long flats where speed is helpful, and more

Trying to gauge how much range this bike and battery has on real terrain

Minimal gear and gas station cuisine

Hancock has plenty of food options close to the city park that has electric

Will bring water purifier for the trail just in case, but likely will have enough water on hand to make things work

Trying to keep the variables to a minimum

Finally starting to cool down around here!

High projected to be in 70s (24C), lows in the mid 50s (13C)

Rain in the forecast for a couple of days before, but ending that morning so it should be dry but might have wet ground

Down bag, tent, pad… nothing too crazy necessary as we transition into fall

Ensuring the build is solid and safe - rack, brakes, cables no longer pinched

Testing range on the battery

Getting more experience climbing with the boost

Seeing how "fast" my 3A charger can charge (not a lot)

Getting a feel for a suspension bike

Getting a feel for the tires

Assessing comfort - how long can I be in the saddle?

Assessing need for more add-ons

A chill night on the C&O… haven’t been camping since Oregon this summer!

Single tour journal for the trip (there and back)

Separate takeaways episode to get into assessments, next steps, and potential ideas for 2025

In this episode, follow an in-depth, step-by-step journey of transforming a surprisingly decent Ozark Trail mountain bike into the first Pedalshift e-bike (n=3 or 4 if you’re counting). This mega-pod takes you from the initial setup to final tweaks, including component replacements, brake and pedal adjustments, and install of a mid drive motor. I’m hardly a bike mechanic, so will things to go sideways at least once like my typical bike adventures?

• Hey I got an ebike! Where did I end up?
• Decided on build over buy - more flexibility
• Decided on new over used - couldn’t find a good used one that wasn’t $$$
• Went with a Bafang middrive motor and a 52v 20Ah frame mounted battery - smaller than Brian’s, but still pretty big.
• Watched a ton of YouTube videos and bought some tools!
• This took me several weeks because the bike lived at the cabin and I was back and forth a bit as I built it
• This was a journey… and the episode is a little long, but definitely brings you along tour journals style for how it went…

00:00 Introduction and Episode Overview

01:54 Choosing the Right Bike for the E-Bike Conversion

05:52 Initial Setup and Component Replacements

10:56 Challenges and Adjustments

18:05 Programming and Configuration

28:45 Battery Insights and Expectations

41:03 Assembly and Troubleshooting

48:11 Rear Brake Discovery

48:27 Chain Installation Challenges

48:30 Nighttime Reflections

49:27 Final Adjustments and Cable Management

50:51 Chain Sizing Tips

51:47 First Ride Impressions

52:32 Handlebar and Screen Setup

52:51 Rear Brake Issues

55:28 Pedal and Crank Problems

58:54 Cable and Sensor Installations

01:01:44 Tire Upgrade

01:04:14 Battery and Range Concerns

01:04:53 Shakedown Ride Plans

01:07:23 Final Preparations

01:16:47 Shakedown Ride Execution

01:25:48 E-Bike Confidence Boost

01:30:36 Closing Remarks and Future Plans